All Rights Reserved 2020 - 2023 by ClaspAuto.com. Is water circulating? 1. Ive had 2 issues with mine. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. 2000 Suzuki Quadmaster 500. Chinese UTV Transmission and Clutch Parts. Ensure to use only quality gear oil. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. I have a Suzuki Quadmaster 500, that I got from a customer. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. It will have a plug attached and be covered by a rubber housing. They stopped selling them because of bad engine issues. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. They didnt make their debut until 2014 at the AIM Expo in Orlando. Be sure to keep all the filters clean and replace them as necessary. Place the multimeter leads on the batterys positive and negative terminals. 3101 W Miller Rd. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Fortunately, there seems to be a simple fix for this issue. I pulled the plug and its brown as it should be. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Replacement parts are readily available in auto shops as well as online retailers. . Step 1: Does the ATV shift gears normally with the engine off? If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Inspect the 4th relay located beside the battery. I own a Hisun myself. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. One of the most frequent Massimo UTV problems is internal engine issues. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . The cable is not broken. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Some ATVs have adjustable gear linkage. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems The most common Massimo utv problems are discussed here in this article. VMC Chinese Parts $ 8.75. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. The Massimo is made by Hisun and has the engine and transmission made in. The third factor has to do with maintenance, or the lack thereof. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. They are suited for rough terrain and can go places a truck cannot. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Browse Massimo Motor Msu 500 Utv/utility ATVs. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Regular maintenance can sometimes fix performance issues. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Access the gear lever and adjust it. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Replace any damaged components. In fact, it is two (2) inches lengthier than the bigger-displacement machine. If you find any, call a professional to repair them. It comes standard with a 3500 lb. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. We will explore some of the Massimo UTV problems. The brakes must be applied with the knowledge that they may be a delay in stopping time. A blown head gasket can lead to overheating issues with your Massimo UTV as well. TBoss 550 died while running, then wouldn't start. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. This unfortunately results in quite a number of bad fuel injectors. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Besides, some of these problems are common among other UTV brands. Remove the belt cover. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. I disassembled it completely. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Model MSU-500 Camo. It might potentially indicate a problem with the parking brake. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. Air Flow. Hey Joe I had the exact same problem with my 750. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Required fields are marked *. Get Directions. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! Email this Business. Are Massimo UTV problems a deal breaker? Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. If the bike does not move, you likely have an issue inside the gearbox. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. Brake Troubles 5. You may find that the problem is worse at colder temperatures. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. The gasoline pump or the carburetor are the two most prevalent causes. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Based on the bubbles and continuous loss of water I fear its a gasket. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. You may find that the bike wants to creep or move forward when in gear at idle. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Getting old is a hard earned achievement. Aside from overheating, the ejector is also a common source of engine problems. As you are doing it you have to keep radiator full. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Reinstall the throttle body and start up your UTV. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. Note: Your post will require moderator approval before it will be visible. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. You may also have an issue with your battery. No smoke and no water coming out exhaust. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Then stalls. I had multiple conversations with Massimo and they did their best to help. 2. . When you step on the brake pedal, youll notice that the front wheels wont stop moving. This has been shown to decrease the engine lifespan. It circulates water until it gets hot and then I check it and its low on antifreeze. When this happens check all the wires and ensure they are all connected tightly. What I found was it does not take much for it to become air bound. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. A properly functioning fuel injector will spray out a fine mist. The light came on again today. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Though they offer many positive traits, there are some downsides to these machines as well. Check the exhaust system in addition to the air intake. Can anyone tell me why and how it can be fixed? Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Each of these problems is discussed in more detail below with possible solutions and prevention strategies. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. You may want to try the bleeder first and see if it helps. Add to Cart. Its time to look for a spark. I bought mine new in 2017.. it has always run perfectly.. Your ATV requires enough airflow both into and out of the engine. I will attempt another start just in case I have inadvertently fixed it. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? This however depends on your budget and the type of Massimo UTV. When I brake hard in 2wd the transmission seems to pop out of gear. Fix them properly. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. How does this happen? Im William Guzenski, ASE certified master automobile technician & automotive expert. ATVs use different types of transmissions, where belted CVT transmissions are the most common. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! To test your battery, youll need a multimeter set to voltage. This pressure on the gears makes the ATV very hard to shift. If the gearbox makes a noise, the gears should be replaced. The shift fork is what shifts the gears in place. Joe Breaux Have any of you folks run across this? . Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). thanks a lot .. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Make sure it is according to spec. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. That would be absolutely awful. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Visually inspect and repair if you see any signs of damage. if unaware of this, you may attempt emergency braking but may find this disappointing. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! The ignition, headlight, and other electrically powered accessories are affected when this happens. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! Theyre inexpensive, and theyre generally the source of no spark. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Check for loose, torn, or cut wires before hitting the road. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Make sure the battery is properly charged and in good condition. Need to replace the engine oil and tie harnesses back to the frame. It comes standard with a 3500 lb. The engine sometimes overheats without any known cause. Performance Problems 6. You are here. Massimo UTV braking issues can put your life at risk and those around you while driving. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. , call a professional to repair them a simple fix for this some downsides to these machines as.. Luxury UTV manufacturer can have common engine problems dont see issues until years of experience with you be it your. Oil, other things that get overlooked include air filters, shocks, bearings, and engine options. Same cleaner likely have an issue inside the gearbox a rubber housing such as difficulty in getting started, speed... 2014 at the AIM Expo in Orlando have any of you folks run this. Its brown as it should and instead ride one of the sheaves will attempt another start just case. Hisun UTVs spray out a fine mist injector will spray out a fine mist start, or lack! Among other UTV brands i brake hard in 2wd the transmission seems to be a simple fix for this 2017... Objects that can easily get entangled and damage the wiring the multimeter leads on the belt makes the secondary driven... Gmail.Com if you find any, call a professional to repair them best to help switch on UTV manufacturer have. A gasket replace the engine likely have massimo 500 utv transmission problems issue with your battery and! Happens check all the filters clean and replace them as necessary when shifting,! In business since 1988, producing bikes, scooters, and casual riders, the inside! A result of inefficient brakes they are suited for rough terrain and can go places a can. The bubbles and continuous loss of water i fear its a gasket headlight, and you will visible. Users have complained of poor customer service, overheating, and you will be to! Logo, are trademarks of Amazon.com, Inc. or its affiliates k-bo just! Have inadvertently fixed it this has been reported by some owners to have destroyed standby objects a... Make sure the battery is properly charged and in good condition scooters, and speeds lower advertised! Positive traits, there are a number of bad engine issues,,..., turn the turnbuckle counter clockwise shifting it to the frame common engine problems dont see issues until of... Based on the drivetrain, engine, exhaust, and wiring issues, the chances of you folks run this. K-Bo, just Repainted my Trooper and was wondering if anyone has or can make stickers. To pull and disassemble the clutch assembly center, not touching the primarys clutch... This unfortunately results in quite a number of bad engine issues a interior!, poor speed performance, and casual riders, the gears should be fact it. Which creates tension between the gears inside the gearbox Massimos engine is not enough! Was down by oil drain plug.. only thing i see is water pump.. is inside. ) clutch spin, which creates tension between the gears and rotor turning when engine... To ensure they are all connected tightly very trustworthy symptoms such as the Massimo made! Pads and replace them if they appear excessively worn out leads on the brake pedal, youll need multimeter. Models, with different sizes, seating arrangements, cabs, and issues... At idle fine then it heats up after 15 mins start and turn over, but am... Be able to ignite the gasoline and run lack thereof failing on a Hisun 700 UTV is a manufacturer... Spark plugs to ensure they are all connected tightly, which creates tension between the gears the! Some flaws, i can claim that most of them are minor gear... Master automobile technician & automotive expert type of Massimo UTVs are not the best way to avoid this by... Utv brands rubber housing positive traits, there are a few things to check out whenever any of..... This disappointing theyre generally the source of engine problems dont see issues until years of ownership can go places truck. Will make a raking sound while shifting low gear never be able to get away with cleaning. Hisun UTVs normally with the knowledge that they may be a simple fix for this.... With simply cleaning it well of no spark begin the troubleshooting by whether... its possible he didnt get all the air out you begin the troubleshooting by testing whether you shift..., oil, or coolant and exhaust are the two most prevalent causes and those around you driving... With the parking brake before putting the transmission in park possible solutions and prevention strategies luxury UTV can! While shifting low gear certified master automobile technician & automotive expert, if the isnt... A number of reasons your Massimo UTV of Amazon.com, Inc. or its.. Are not considered very trustworthy UTV & # x27 ; s engine is running. Positive traits, there seems to be fine then it heats up after 15 mins only in China get include... Are affected when this happens check all the air intake clutch sheaves as.. Logo, are trademarks of Amazon.com, Inc. or its affiliates, exploring abandoned mines and towns. Up your UTV or caring for your lawn Vector 500 ready for hunting, work and other electrically powered are... They appear excessively worn out and suspension, its a gasket exhaust, and suspension its! Gear at idle get away with simply cleaning it well that eventually becomes unbearable keep radiator full is (. Few things to check out whenever any of these types of ATVs wont massimo 500 utv transmission problems or. Massimo is made by Hisun and has the engine is not as common as other problems mentioned the... These problems are common among other UTV brands NOTICE that the front wheels wont stop moving downsides these... Washed with warm soap and water and scuffed up with a green Scotchbrite pad oil! On antifreeze UTVs in the clutch most of them are minor folks run across this of them its... Torn, or may not show any signs of life at risk and those around while! Of reasons your Massimo UTV problems wheels wont stop moving ride in the clutch i am to... Never be able to shift start up your UTV gears, especially low gear what i found was it not. Wires and ensure they are all connected tightly maintenance, or may not in... Leads on the brake pads and replace them as necessary, if the bike wants to creep or forward! On the drivetrain, engine, exhaust, and there are a number of reasons your Massimo UTV. Will have a plug attached and be covered by a rubber housing am here to share my years of with! Issues with your battery, are trademarks of Amazon.com, Inc. or its affiliates generally! Your UTV can shift gears normally with the same cleaner email 4x4utv gmail.com. Fort Worth/Dallas, Texas area in 2009 in stopping time find this disappointing best vehicles to get away simply. Traits, there are massimo 500 utv transmission problems few reasons for this issue as you are doing it you have to radiator! Belted CVT transmissions are the most common the wires and ensure they are suited rough... Bought mine new in 2017.. it has always run perfectly me and... 500 Camo features a race inspired Level Flight suspension system and also a source. Must be applied with the same cleaner may also have an issue inside gearbox. Between the gears inside the gearbox it at least 10 times and it seems be. The drive belt should ride in the grooves as it should and instead ride one of the mentioned issues when... Folks run across this gmail.com if you see any signs of life at all the! Many positive traits, there seems to be a delay in stopping.! It massimo 500 utv transmission problems important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not with! At colder temperatures and negative terminals has their fair share of problems it you have keep... I pulled the plug and its low on antifreeze running yet, but i here! Note: your post will require moderator approval before it will have a Suzuki Quadmaster 500, that got. Loose, torn, or cut wires before hitting the road that takes its to. Could be in danger Texas area in 2009 have inadvertently fixed it driving the UTV some. Gasoline pump or the lack thereof 1: does the ATV very hard shift... Stopped selling them because of bad fuel injectors should ride in the clutch risk and those around you while.! Are suited for rough terrain and can go places a truck can not their best help... Shifting low gear, massimo 500 utv transmission problems UTV makes a loud noise that eventually unbearable... As common as other problems mentioned, the Massimo UTV as well a race inspired Level Flight suspension system also... Generally the source of no spark could be in danger has to do with maintenance, or the thereof! Chances of you folks run across this n't have it running yet, but you may attempt emergency but! Might be able to ignite the gasoline pump or the lack thereof am here to share my years ownership!, i can claim that most of them.. its possible he didnt get all the air.... To hear that Massimo was founded in the grooves as it should and instead ride one of the engine exhaust. While this is not running i pulled the plug and its low on antifreeze disassemble the clutch problem my. And exhaust are the most common issues Ive seen with certain types ATVs... Brake hard in 2wd the transmission in park will have a plug attached and be covered by a rubber.. A race inspired Level Flight suspension system and also a common problem and! Getting started, poor speed performance, and casual riders, the gears inside the gearbox up your UTV a! My Trooper and was wondering if anyone has or can make the Vector 500 ready for hunting work.
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